PipingNotes

Design-Engineering-Construction-Testing & Commissioning of piping

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Island ModeMeans the there is outage of some areas in the plant but the main areas …Definitions
Kv coefficientTells how much water the valve can pass when it is fully open with pressure …Definitions, Design
Cv coefficientTells how much water the valve can pass when it is fully open with pressure …Definitions, Design
Stress Analysis Calculations for pipelineHow to Perform Stress Analysis Manually per ASME B31.3 (Without Software) Step-by-step, fully code-compliant method …Calculations
Stress Analysis Calculations for PipelinesHow to Perform Stress Analysis Calculations for Pipelines Stress analysis ensures the pipeline is safe …Articles
Pressure Surge CalculationsHow to Perform Pressure Surge (Water Hammer) Calculation in a Piping Network Pressure surge (or …Calculations
Pressure drop calculationsPressure drop calculations based on ASME (American Society of Mechanical Engineers) standards are essential in …Calculations
Note#116GRE piping have a good resistance to chlorine but GRP piping not resist itNotes
Note# 124GRE pipe stands for Glass Reinforced Epoxy pipe, which is a composite material made from high-strength …Notes
Note# 123GRP pipes are high-performance pipes made from Glass Reinforced Polymer (also called Glass Reinforced Plastic), which …Notes
Pressure Drop CalculationsTo illustrate pressure drop calculations based on ASME standards and display the equations as images, …Calculations
Note#122Thermal relief valve should be set to pressure less than design pressure and higher than …Design, Notes
Note#121Sized surge tank (open or bladder type) is objectively safer and more reliable than a …Notes
Note#120The surge anticipator valve (also called surge anticipation valve or pressure-anticipator relief valve) is a …Notes
Note#119Water Hammer Prevention Methods Slow-closing valves (especially quarter-turn ball/butterfly valves → use slow actuators) Surge …Notes
Water Hammer Pressure IncreaseMaximum Theoretical Pressure Rise (Joukowsky Equation) ΔP = ρ × a × Δv Where: ΔP …Calculations
Note#118Common Causes of Water Hammer Sudden closure of a valve (manual, solenoid, or check valve …Notes
Water HammerWater hammer (also known as fluid hammer, hydraulic shock, or surge) is a pressure surge …Definitions
YIELD STRENGTHMINIMUM STRESS WHICH PRODUCE PERMANENT PLASTIC DEFORMATIONDefinitions
WRINKLE A DEVIATION OF THE PIPEWALL FROM THE IDEAL CONTOUR OF MORE THAN 15% OF THE …Definitions
WATER QUENCHINGRAPID REDUCTION OF METAL TEMPERATURE AFTER A HOT FORMING PROCESS BY USING WATER.Definitions
UNIQUE RATINGSPECIFIC RATE FOR FLANGES WHICH EXCEED CLASS 2500 ASME B16.5Definitions
UNIONA PIPE CONNECTOR THAT IS MADE OF TWO MATING PIECES, ONE FOR EACH END OF …Definitions
TWO-AXIS STOPA DEVICE WHICH PREVENTS TRANSLATIONAL MOVEMENT IN ONE DIRECTION ALONG EACH OF TWO AXES. A …Definitions
STRENGTHMEASURE OF RESISTANCE TO DEFORMATION, STRENGTH IS INVERSELY PROPORTIONAL TO TOUGHNESSDefinitions
STEEL RELIEVING (PWHT)POST WELD HEAT TREATMENT USED TO RELIVE THE TRAPPED ELASTIC STRESSDefinitions
SPIRAL-WOUND GASKETA GASKET TYPE FORMED BY ALTERNATELY WINDING STRIPS OF METAL AND SOFT FILLER MATERIAL AROUND …Definitions
SOCKET-WELDA PIPE ATTACHMENT DETAIL IN WHICH A PIPE IS INSERTED INTO A RECESSED AREA OF …Definitions
SUPPORTA DEVICE USED TO SUSTAIN A PORTION OF PIPING SYSTEM WEIGHT PLUS ANY SUPERIMPOSED VERTICAL …Definitions
STOPA DEVICE WHICH PERMITS ROTATION BUT PREVENTS TRANSLATIONAL MOVEMENT IN AT LEAST ONE DIRECTION ALONG …Definitions
SLAGA NONMETALLIC BLANKET THAT FORMS ON THE TOP OF THE MOLTEN WELD METAL. IT HELPS …Definitions
ROOT PASSTHE FIRST WELD BEAD MADE.Definitions
RIGID (SOLID) SUPPORTA SUPPORT PROVIDING STIFFNESS IN AT LEAST ONE DIRECTION THAT IS COMPARABLE TO THAT OF …Definitions
RESTRAINTANY DEVICE WHICH PREVENTS, RESISTS, OR LIMITS THE FREE THERMAL MOVEMENT OF PIPING.Definitions
RESTING OR SLIDING SUPPORT A DEVICE FOR PROVIDING SUPPORT FROM BENEATH THE PIPING, BUT OFFERING NO RESISTANCE OTHER THAN …Definitions
RESILIENT OR FLEXIBLE SUPPORTA SUPPORT WHICH INCLUDES ONE OR MORE LARGELY ELASTIC MEMBERS (I.E., A SPRING).Definitions
RADIOGRAPHYTHE USE OF RADIANT ENERGY IN THE FORM OF NEUTRONS, X-RAYS OR GAMMA RAYS FOR …Definitions
PRE-HEATINGUSED TO CONTROL THE FORMATION OF H2 CRACKSDefinitions
PIPE JOINTTHIS WORD HAS TWO MEANINGS DEPENDING ON THE CONTEXT. (A) THE INTERFACE BETWEEN TWO COMPONENTS, …Definitions
PIPEIS A TUBE WITH A ROUND CROSS SECTION CONFORMING TO THE DIMENSIONAL REQUIREMENTS FOR NOMINAL …Definitions
LIMIT STOPA DEVICE WHICH RESTRICTS TRANSLATIONAL MOVEMENT TO A LIMITED AMOUNT IN ONE DIRECTION ALONG ANY …Definitions
HANGERA SUPPORT BY WHICH PIPING IS SUSPENDED FROM A STRUCTURE OR OTHER FIXED POINT LOCATED …Definitions
GUIDEA DEVICE PREVENTING ROTATION ABOUT ONE OR MORE AXES DUE TO BENDING MOMENT OR TORSION. …Definitions
EXPANSION JOINTA FLEXIBLE PRESSURE-CONTAINING COMPONENT OF A PIPING SYSTEM WHICH IS DESIGNED TO ABSORB THERMAL MOVEMENT.Definitions
DAMPING DEVICEA DASHPOT OR OTHER FRICTIONAL DEVICE WHICH INCREASES THE RESISTANCE OF A SYSTEM TO VIBRATION. …Definitions
CONSTANT-EFFORT SUPPORTA SUPPORT WHICH IS CAPABLE OF APPLYING A RELATIVELY CONSTANT FORCE AT ANY DISPLACEMENT WITHIN …Definitions
COLD SPRINGTHE INTENTIONAL STRESSING AND ELASTIC DEFORMATION OF THE PIPING SYSTEM DURING THE ERECTION CYCLE TO …Definitions
BRACEA DEVICE PRIMARILY INTENDED TO RESIST PIPING DISPLACEMENT DUE TO THE ACTION OF ANY FORCES …Definitions
BOLT TENSIONERA MECHANICAL DEVICE USED TO TIGHTEN BOLTS BY APPLYING A UNIFORM, CALIBRATED LOAD. IT ATTACHES …Definitions
BACKING RINGA RELATIVELY NARROW, CIRCULAR SECTION PLACED IN BACK OF A BUTTWELDED JOINT PRIOR TO MAKING …Definitions
ARC CUTTINGUSE OF AN ELECTRIC ARC GENERATED AT THE TIP OF A WELDING ELECTRODE TO CUT …Definitions
TOUGHNESSTHE RESISTANCE TO FAILURE OR CRACKDefinitions
DUCTILITYMEASURE OF HOW MUCH DEFORMATION BEFORE BREAK (TENSILE TEST)Definitions
ANNEALINGUSED TO MAKE STEEL SOFT & DUCTILE BY HEATING A METAL TO TEMPERATURE ABOVE CRITICAL …Definitions
AnchorA RIGID RESTRAINT PROVIDING SUBSTANTIALLY FULL FIXATION, IDEALLY NOT ALLOWING TRANSLATIONAL OR ROTATIONAL DISPLACEMENT OF …Definitions
Alloy SteelSTEEL WITH DISTINCTIVE PROPERTIES MINIMUM COMPONENT (SILICON 0.6, COPPER 0.6, MANGANESE 1.65)Definitions
Welding ProcedureBased on ASME (American Society of Mechanical Engineers) standards which involves outlining the necessary steps …Procedure
Painting ProcedureBased on ASME (American Society of Mechanical Engineers) guidelines involves a systematic approach to ensure …Procedure
Pipe Wall Thickness CalculationsCalculating the wall thickness of a pipe is essential for ensuring the structural integrity and …Calculations, Design
Pressure Drop CalculationsCalculating pressure drop in piping systems is a crucial aspect of engineering design. It helps …Calculations, Design
AIR HARDENED STEELsteel that undergoes the process of using air as a quenchantDefinitions
ADHESIVE JOINTJOINT MADE IN PLASTIC (UPVC)Definitions
ABSOLUTE VISCOSITYMEASURE OF INTERNAL RESISTANCE (POISE) P OR SLUGS PER FOOT/SECDefinitions
CLASS RATEIS INDICATION FOR PRESSURE & TEMPERATURE RATE FOR THE MATERIALDefinitions
DUAL RATINGUSED IF THE PIPE AFFECTED BY HIGH & LOW PRESSURE MAY BE INTERNAL & EXTERNALDefinitions
FIELD RUNWELDING PIPE TO PIPE OF SAME SIZE WITHOUT FITTINGDefinitions
HARDNESSIS THE RESISTANCE TO SCRATCH OR PERMANENT DEFORMATIONDefinitions
HARDENINGMartensitic transformation, more commonly known as quenching and tempering, is a hardening mechanism specific for …Definitions
NORMALIZINGUSED TO MAKE STEEL TOUGHER & STRONGERDefinitions
Barred Tee (pigged tee)is a tee or any fitting with a branch used in pipelines that is pigged …Definitions
TEMPERINGUSED TO REBALANCE THE PROPERTIES OF THERMALLY HARDENED STEELDefinitions
Pipeline piggingPipeline pigging services are essential for maintaining the integrity and efficiency of various pipeline systems …Articles
Valves that are not classified as full boreValves that are not classified as full bore typically have a smaller internal diameter than …Articles
Hot Taps CalculationsHot tapping is a technique used to create a connection to an existing pressurized pipe …Calculations, Design
Complex Piping Design AnalysisConducting a complex piping design analysis involves multiple steps that encompass planning, modeling, analysis, and …Articles, Design
Simple Piping Design AnalysisA simple piping design analysis involves several key steps to ensure the safety and efficiency …Design
Types of Ball ValvesBall valves are quarter-turn valves that use a hollow, perforated, and pivoting ball to control …Articles
Note#114For fixed orifice double regulating valves, a minimum of 5 pipe diameters of straight pipe …Notes
Note#113Minimum corrosion allowance for stainless steels is 0.8 mmMinimum corrosion allowance of 1.5 mm shall …Notes
Piping Material SelectionThe piping material selection process is a critical step in the design of any piping …Articles
Valves SelectionTo select a valve, follow these steps while considering the service conditions, valve functions, and …Articles
Types of Gate valvesGate valves are classified based on the type of disc, body-bonnet joint, and stem movement …Articles
Procedure for piping material receiving inspection based on ASME B31.3I. Purpose    To ensure that all piping materials received at the job site conform …Procedure
Basic procedure for conducting piping pressure tests based on ASME B31.3I. Purpose To verify the integrity and leak-tightness of the constructed piping system before it …Procedure
Globe ValvesGlobe Valve Types based on Body Bonnet Connection Screwed bonnet: This is the simplest design …Articles
Types of Globe ValveDepending on the type of body there are three types of globe valves; Z types …Articles
Note#112CF8 vs CF8M, CF8M contains 2% to 3% molybdenum that CF8 does not haveNotes
Note#111Stainless steels may be classified by their crystalline structure into four main types: austenitic, ferritic, …Notes
Note#110Difference between 304 and 316 stainless steel?The simple answer is 304 contains 18% chromium and …Notes
Note#109Stress Analysis Permissible load variation is determined as the ratio of (Travel x Spring rate …Notes
Note#108Strainers If the application requires that the system has to run continuously and cannot be …Notes
Note#107For Cold Service Bolting torque to develop 70% Bolt Yield Stress at Nut Factor, K=0.16 …Notes
Note#106Bolting torque to develop 50% Bolt Yield Stress at Nut Factor, K=0.16 (Nut Factor based …Notes
Note#105if the vessel is protected by multiple relief devices, then one relief device must be …Notes
Note#104Pump Shut off Pressure must be less than design pressureNotes
Note#103Centrifugal Pumps not need PSV, But Positive displacement pump may need PSVNotes
Note#102Relief Valves – The required relief area for two-phase flow is typically two to ten times …Notes
Note#101High pressure may result from the failure of a control valve, a reaction that is …Notes
Note#100by increase the flange class inner diameter and diameter of the raised face at all …Notes
ASTM Material GroupsASTM Group 2-1.1 Materials ASTM Group 2-2.3 MaterialsNominalForgingsCastingsPlates NominalForgingsCastingsPlatesDesignation DesignationC-SiA105(1)A216A515 16Cr 12Ni 2MoA182…A240Gr.WCB(1)Gr.70(1) Gr.F316LGr.316LC Mn SiA350…A516 18Cr 13Ni 3MoA182……Gr.LF2(1)Gr.70(1),(2) Gr.F317LC Mn Si VA350…A537 18Cr 8NiA182…A240Gr.LF6 Cl 1(3)Cl.1(4) Gr.F304L(1)Gr.304L(1)3.1/2NiA350……     Gr.LF3 Notes: Note:  (1) Do not use over 425°C.(1) Upon …Tables
Flange RatingPressure-Temperature Ratings for ASTM Group 2-1.1 Materials Working pressure by Classes, BAR Temp °C 150 300 …Tables
Note#99Flanges can withstand different pressures at different temperatures. As temperature increases, the pressure rating of …Notes
Note#98Slug Flow is typical two phase flow where a wave is picked up periodically by …Notes
Note#97Data required for flexibility calculations 1. Code of Practice 2. Basic Material of Construction of …Notes
Note#96Types of fluid service according to B31.3 (a) Category D Fluid Service: a fluid service …Notes
Note#95Pressure gauge normally indicates the difference between the measured pressure (absolute pressure) and atmospheric pressure.Notes
Note#94On the long term negative effects of rusting on steel valves will reduce the structural …Notes
Note#93For constant flow-rate, when the velocity increase the flow cross section decreaseNotes
Note#92Zinc, aluminum and magnesium are more electronegative than steel they are increasingly able to supply …Notes
Note#91Cathodic protection may be achieved in either of two ways. By the use of an …Notes
Gasket Selection (based on ASME)1. Identify Application Requirements Service Conditions: Determine the operating temperature, pressure, and medium (e.g., gas, …Articles
Note#90You can protect piping which in contact with the ground or routinely contains fuel by …Notes
Note#89The fluid flow velocities in water systems should not exceed certain limits to avoid noise …Notes
Note#88For submarine pipeline systems default corrosion allowance = 10 mmNotes
Note#87For carbon steel piping, default corrosion allowance = 3 mmNotes
Note#86A gas system is defined wet when the relative humidity exceeds 50 %.Notes
Note#85Bolt torque tables should be obtained from the manufacture of gasketsNotes
Note#84Rating is maximum allowable operating pressureNotes
Note#83Corrosion resistance of stainless steel due to minimum 30% chromium in its contentNotes
Note#82Anchor flange fitting is used to prevent axial movements of pipelineNotes
Note#81Welding repair percentage in RT reports equal or less than 3%Notes
Note#80A maximum variability factor of 25% has been established by MSS to limit the load …Notes
Note#79Travel stops are installed in all constant spring support before shipping. These must be present …Notes
Note#78Hydrazine is used within both nuclear and conventional electrical power plant steam cycles to control …Notes
Note#77Holiday Detector provides accurate detection of pinholes, flaws, inclusions, thin spots and bubbles in a …Notes
Note#76The standard manufacturing thicknesses for spiral wound gaskets are 3.2, 4.5 & 6.5 (measured across …Notes
Note#75CF8M equivalent to Grade 316, has a maximum of 0.08% carbonNotes
Note#74Flange face finish identify specific roughness to ensure that this surface be compatible with the …Notes
Note#73Forged fittings have higher pressure rates than casting or malleable fittingsNotes
Note#72Caps used with liquid, blind flanges used with gasNotes
Note#71For all gas lines, take the branches from the top of the pipe to avoid …Notes
Note#70When standard elbow is trimmed the trimmed end will not be a circle. it will …Notes
Note#69Mill Test Report or MTR is documentation from a testing facility that usually shows the …Notes
Note#68Phosphorus has four major effects on iron: increased hardness and strength, lower solidus temperature, increased …Notes
Note#67A106 replace the A53, but not vice versaNotes
Note#66Carbon steel A53 used in straight run pipe but A106 used in short spoolsNotes
Note#65Threaded & sockolet fitting ASME B16.11, Butt weld fitting ASME B16.9Notes
Note#64The raised face flange provide a relatively large contact area. Where metal gaskets are used …Notes
Note#63Flange raised face thickness 1/16″Notes
Note#62Slip on flange welding dia. inch = 1.4 weld neck flange welding dia. inchNotes
Note#61Usually large bore piping connection is butt weldNotes
Note#60Usually small bore piping connections are socket weld or threadedNotes
Weight of pipe filled with waterWeight of water in pipes filled with water can be calculated as ww = 0.3405 di 2  …Design
Density Converting TableTables
Empty pipe weightWeight of Empty Steel Pipes Weight of empty steel pipes can be calculated in imperial …Design
Pipe cross-sectional areaCross Sectional Area Cross-sectional Area of a Steel Pipe can be calculated as A = …Design
Screw Thread SeriesCoarse Thread Series, UNC/UNRC: The coarse thread series UNC/UNRC is the most commonly used thread system …Articles
Note#59Large bore piping divided to 3 typesa- standard schedule(thickness 4.75mm to 9.53mm)b- high schedule(thickness 9.54mm …Notes
Note#58Types of branches (TEE, OLET, Pipe to pipe (reinforcement pad))Notes
Note#57Types of connections (Butt weld, Socket weld, Screw joint, Bolted flange & Coupling)Notes
Note#56Stainless piping used with dry air, galvanized piping used with compressed airNotes
Note#55Post weld heat treatment used to relive the trapped elastic stressNotes
Note#54Pre-heating: used to control the formation of H2 cracksNotes
Note#53Humidity of fluxes may result porosity or crackingNotes
Note#52Argon heavier than air but helium lighter than airNotes
Note#51Low electrical conductivity mean greater resistance for heatingNotes
Note#50Blank flange is flange not drilledNotes
Note#49Cast iron is kind of alloyNotes
Note#48Blind flange is the dead endNotes
Note#47The schedule affect the internal diameter of pipe onlyNotes
Note#46Bolted joints used in these cases components can’t be service inline, not capable of being …Notes
Note#45The primary ASME standards for piping dimensions are: ASME B36.10M: For wrought steel pipe. ASME …Notes
Note#44Thread sealants = pipe dope to ensure a leak tight joint (zinc, nickel & oil)Notes
Note#43Threaded joints used in low pressure small bore & non flammable serviceNotes
Note#42Valve sizing according to (Pressure drop, Flow rate, Diameter & Usage)Notes
Note#41Valve selection according to (Function, Pressure drop, Work temperature, Closing time, Type of joint, Seat …Notes
Note#40Strainers used to protect equipment sensitive from dirt or other particles carried by fluidNotes
Basic Hydrotest requirements1- Filling pump (high flow rate ) 2- Pressure Pump (high head) 3- Manual pump …Articles
Note#39Design pressure safe for short occasional or short operating periods if higher than design pressure …Notes
Note#38Maximum sustained pressure + occasional pressure + transient pressure less or equal design pressure by …Notes
Note#37Design Pressure & temperature more than service Pressure &temperatureNotes
Note#36Use FOB(flat on bottom) eccentric reducers in slurry systemNotes
Note#35Use FOB(flat on bottom) eccentric reducers if there is drain in the same lineNotes
Note#34Use FOT(flat on top) eccentric reducers in pump suction line to avoid accumulation of gas …Notes
Note#33Use eccentric reducers are for slurry systems and where it is imperative to totally drain …Notes
Note#32Expansion joint used to absorb thermal expansion if the use of expansion loops is undesirable …Notes
Note#31Valve selection according to (pressure drop, seat leakage, fluid properties, system leakage, actuation requirements, initial …Notes
Note#30Stop valve=Isolation valve=Division valve & can be (gate, globe, ball, butterfly, plug & diaphragm)Notes
Note#29Types of expansion joints (slip, ball, metal bellows & rubber bellows)Notes
Note#28Types of strainers (conical start up, WYE, basket)Notes
Note#27Types of steam traps (float, thermostatic, thermodynamic, inverted bucket)Notes
Note#26Steam trap used to discharge condensate from steam pipingNotes
Note#25FCC the most tight structureNotes
Note#24FCC more ductile than BCCNotes
Note#23Crystal structures in metal alloys (FCC, BCC & HCP)Notes
Note#22Piping material selection according to (flow medium, operating condition, life time, fabrication & most economical)Notes
Note#21Insulating flange kits include gasket, sleeve & washer are provided to prevent galvanic corrosion between …Notes
Note#20Stainless steel pipe to be isolated from steel supports by red rubber tape or stainless …Notes
Note#19Allowable stresses. B31.1 allowable are lower than B31.3 because b31.3 plants generally have a plant …Notes
Note#18Put temporary gasket @ terminal points onlyNotes
Note#17Always separate stainless steel piping & carbon steel piping in the storingNotes
Note#16Pipe thickness more than 8mm welded 2 pass GTAW (root + hot) then SMAWNotes
Note#15Pipe thickness less or equal 8mm welded full GTAWNotes
Note#14Painting welded joints not affected hydro-testNotes
Note#13For chemical anchor bolts M16–> use drill bit 18mm –> hole depth +13mm & M20–> …Notes
Note#121 inch steel wire = 10 ton load (decrease 25% for safety)Notes
Note#11Pneumatic test pressure= 1.1 design pressure according to ASME (B31.1& B31.3)Notes
Note#10Hydro-test test pressure= 1.5 design pressure according to (ASME B31.1 & B31.3)Notes
Note#9(PQR)procedure qualifications record: suggested procedure of welding which reflected in WPS if acceptedNotes
Note#8To calculate stud bolt size (flange thickness+ 1.5bolt dia.)2 + gasket thicknessNotes
Note#7The gap for socket weld 1.5mm to 3mmNotes
Note#6Welding equipment require from 33A to 63ANotes
Note#5The welding for stainless steel piping require purging by inert gasNotes
Note#4Stainless steel pipe bundle always 6m for any sizeNotes
Note#3Raised face flanges require ring gasket or spiral woundNotes
Note#2Flat face flanges require full face gasketNotes
Note#1Usually large bore piping for sizes ≥ 2.5″, small bore piping for sizes ≤ 2″Notes